Search

Africa

Asia

Europe

Middle East

Pacific

North America

South America

Shipbuilding

Building Icebreakers and Drilling Rigs

Client

Vyborg Shipyard

Location

Leningrad, Russia

Industry

Shipbuilding

Machine

Client

Vyborg Shipyard

Location

Leningrad, Russia

Industry

Machine

Case Study PCL 600

HGG Case Study at Vyborg Shipyard

WATCH VIDEO

About this case

introduction

Vyborg Shipyard is a leading shipbuilding company in Russia specialized in the building of drilling platforms and icebreakers.

5

Times greater production speed

PCL 600

220

Different vessels built

Vyborg Shipyard

30.000

Tons of steel cut annually

Vyborg Shipyard

1948

Established in

Vyborg Shipyard

Too many redoes

Vyborg used to do the profiles’ nesting and cutting manually, using design drafts on paper. Those were timely processes often resulting in further production delays and bending and assembly errors. Often numerous redoes were needed which led to critical delays in production and extra manpower needed. Vyborg could not afford the prolonged production time and redoes any longer. It was affecting negatively both the company’s resources and the potential customers’ interest.

5 times faster

After a thorough research Vyborg set their mind on HGG’s PCL 600 – our innovative and highly productive stiffener profiles cutting machine. With the PCL 600 Vyborg can now execute all their profiling works of beams and stiffeners (bulbs, strips, angles and T bars) for icebreakers, offshore oil and gas drilling rigs and other vessels. Equipped with a robot arm the PCL 600 realises high quality cuts, which result in fast and easy fitting. Vyborg is no longer busy doing redoes, which significantly increased their fabrication speed.

After the successful integration of the HGG plasma profile cutting line (the PCL 600) into their fabrication process, Vyborg reflects on their production process gains: ‘Having the HGG cutting line has greatly improved our productivity speed – around 4 to 5 times! We can now execute orders much more quickly that makes us a much more attractive choice for potential customers’.

‘We were using cutting drafts on paper, after which the materials were cut manually too. This resulted often in assembly errors. It was difficult to maintain a tight production schedule.’

Alexey Shadrov – Head of Design Engineering

Interested?

PCL 600 Banner Render

PCL 600

Industry

Shipbuilding

Process

Plasma

Profile
pipeboxbeamprofilevessel-head

Also read these cases

Offshore industry
Client
Mostostal Pomorze SA

Industry

Offshore industry, Steel Construction

Location

Gdansk, Poland
Steel Construction
Client
Solution Steel

Industry

Steel Construction

Location

Perth, Australia

Get in Touch

Privacy Policy*
Newsletter
HGG logo

Confirm your country
and language

  • Countries
  • Languages
  • Africa
    • Algeria flag Algeria
    • Angola flag Angola
    • Benin flag Benin
    • Botswana flag Botswana
    • Burkina Faso flag Burkina Faso
    • Burundi flag Burundi
    • Cameroon flag Cameroon
    • Cape Verde flag Cape Verde
    • Central African Republic flag Central African Republic
    • Chad flag Chad
    • Comoros flag Comoros
    • Congo flag Congo
    • Côte D Côte D'ivoire (Ivory Coast)
    • Djibouti flag Djibouti
    • Egypt flag Egypt
    • Equatorial Guinea flag Equatorial Guinea
    • Eritrea flag Eritrea
    • Ethiopia flag Ethiopia
    • Gabon flag Gabon
    • Gambia flag Gambia
    • Ghana flag Ghana
    • Guinea flag Guinea
    • Guinea-Bissau flag Guinea-Bissau
    • Kenya flag Kenya
    • Lesotho flag Lesotho
    • Liberia flag Liberia
    • Libyan Arab Jamahiriya flag Libyan Arab Jamahiriya
    • Madagascar flag Madagascar
    • Malawi flag Malawi
    • Mali flag Mali
    • Mauritania flag Mauritania
    • Mauritius flag Mauritius
    • Mayotte flag Mayotte
    • Morocco flag Morocco
    • Mozambique flag Mozambique
    • Namibia
    • Niger flag Niger
    • Nigeria flag Nigeria
    • Rwanda flag Rwanda
    • Senegal flag Senegal
    • Seychelles flag Seychelles
    • Sierra Leone flag Sierra Leone
    • Somalia flag Somalia
    • South Africa flag South Africa
    • Sudan flag Sudan
    • Swaziland flag Swaziland
    • Tanzania, United Republic of flag Tanzania, United Republic of
    • Togo flag Togo
    • Tunisia flag Tunisia
    • Uganda flag Uganda
    • Zaire flag Zaire
    • Zambia flag Zambia
    • Zimbabwe flag Zimbabwe
  • Asia
    • Afghanistan flag Afghanistan
    • American Samoa flag American Samoa
    • Bangladesh flag Bangladesh
    • Bhutan flag Bhutan
    • Brunei Darussalam flag Brunei Darussalam
    • Cambodia flag Cambodia
    • China flag China
    • East Timor flag East Timor
    • Guam flag Guam
    • Hong Kong flag Hong Kong
    • Indonesia flag Indonesia
    • Japan flag Japan
    • Korea, Democratic People Korea, Democratic People's Republic of
    • Korea, Republic of flag Korea, Republic of
    • Lao People Lao People's Democratic Republic
    • Macau flag Macau
    • Malaysia flag Malaysia
    • Maldives flag Maldives
    • Mongolia flag Mongolia
    • Myanmar flag Myanmar
    • Nepal flag Nepal
    • Northern Mariana Islands flag Northern Mariana Islands
    • Philippines flag Philippines
    • Singapore flag Singapore
    • Taiwan flag Taiwan
    • Thailand flag Thailand
    • Vietnam flag Vietnam
  • Europe
    • Albania flag Albania
    • Andorra flag Andorra
    • Armenia flag Armenia
    • Austria flag Austria
    • Azerbaijan flag Azerbaijan
    • Belarus flag Belarus
    • Belgium flag Belgium
    • Bosnia and Herzegovina flag Bosnia and Herzegovina
    • Bulgaria flag Bulgaria
    • Croatia flag Croatia
    • Cyprus flag Cyprus
    • Czech Republic flag Czech Republic
    • Denmark flag Denmark
    • Estonia flag Estonia
    • Faroe Islands flag Faroe Islands
    • Finland flag Finland
    • France flag France
    • Georgia flag Georgia
    • Germany flag Germany
    • Gibraltar flag Gibraltar
    • Greece flag Greece
    • Greenland flag Greenland
    • Hungary flag Hungary
    • Iceland flag Iceland
    • Ireland flag Ireland
    • Israel flag Israel
    • Italy flag Italy
    • Kazakhstan flag Kazakhstan
    • Kyrgyzstan flag Kyrgyzstan
    • Latvia flag Latvia
    • Liechtenstein flag Liechtenstein
    • Lithuania flag Lithuania
    • Luxembourg flag Luxembourg
    • Macedonia, Republic of flag Macedonia, Republic of
    • Malta flag Malta
    • Moldova, Republic of flag Moldova, Republic of
    • Monaco flag Monaco
    • Montenegro flag Montenegro
    • Netherlands flag Netherlands
    • Norway flag Norway
    • Poland flag Poland
    • Portugal flag Portugal
    • Romania flag Romania
    • Russian Federation flag Russian Federation
    • San Marino flag San Marino
    • Serbia flag Serbia
    • Slovakia flag Slovakia
    • Slovenia flag Slovenia
    • Spain flag Spain
    • Sweden flag Sweden
    • Switzerland flag Switzerland
    • Tajikistan flag Tajikistan
    • Turkey flag Turkey
    • Turkmenistan flag Turkmenistan
    • Ukraine flag Ukraine
    • United Kingdom flag United Kingdom
    • Uzbekistan flag Uzbekistan
  • Middle America
    • Aruba flag Aruba
    • Bahamas flag Bahamas
    • Barbados flag Barbados
    • Belize flag Belize
    • Bermuda flag Bermuda
    • Cayman Islands flag Cayman Islands
    • Costa Rica flag Costa Rica
    • Cuba flag Cuba
    • Curaçao flag Curaçao
    • Dominica flag Dominica
    • Dominican Republic flag Dominican Republic
    • El Salvador flag El Salvador
    • French Polynesia flag French Polynesia
    • Grenada flag Grenada
    • Guadeloupe flag Guadeloupe
    • Guatemala
    • Haiti flag Haiti
    • Honduras flag Honduras
    • Jamaica flag Jamaica
    • Martinique flag Martinique
    • Mexico flag Mexico
    • Monserrat flag Monserrat
    • Netherlands Antilles
    • Nicaragua flag Nicaragua
    • Panama flag Panama
    • Pitcairn flag Pitcairn
    • Puerto Rico flag Puerto Rico
    • Réunion flag Réunion
    • Sint Maarten flag Sint Maarten
    • Trinidad & Tobago flag Trinidad & Tobago
  • Middle East
    • Bahrain flag Bahrain
    • India flag India
    • Iran flag Iran
    • Iraq flag Iraq
    • Jordan flag Jordan
    • Kuwait flag Kuwait
    • Lebanon flag Lebanon
    • Oman flag Oman
    • Pakistan flag Pakistan
    • Qatar flag Qatar
    • Saudi Arabia flag Saudi Arabia
    • Sri Lanka flag Sri Lanka
    • Syrian Arab Republic flag Syrian Arab Republic
    • United Arab Emirates flag United Arab Emirates
    • Yemen flag Yemen
  • North America
    • Canada flag Canada
      • Alberta
      • British Columbia
      • Manitoba
      • New Brunswich
      • Newfoundland and labrador
      • Northwest Territories
      • Nova Scotia
      • Nunavut
      • Ontario
      • Prince Edward Island
      • Quebec
      • Saskatchewan
      • Yukon
    • United States flag United States
      • Alabama
      • Alaska
      • Arizona
      • Arkansas
      • California
      • Colorado
      • Connecticut
      • Delaware
      • Florida
      • Georgia
      • Hawaii
      • Idaho
      • Illinois
      • Indiana
      • Iowa
      • Kansas
      • Kentucky
      • Louisiana
      • Maine
      • Maryland
      • Massachusetts
      • Michigan
      • Minnesota
      • Mississippi
      • Missouri
      • Montana
      • Nebraska
      • Nevada
      • New Hampshire
      • New Jersey
      • New Mexico
      • New York
      • North Carolina
      • North Dakota
      • Ohio
      • Oklahoma
      • Oregon
      • Pennsylvania
      • Rhode Island
      • South Carolina
      • South Dakota
      • Tennessee
      • Texas
      • Utah
      • Vermont
      • Virginia
      • Washington
      • West Virginia
      • Wisconsin
      • Wyoming
  • Oceania
    • Australia flag Australia
    • New Zealand flag New Zealand
    • Papua New Guinea flag Papua New Guinea
    • Samoa flag Samoa
  • South America
    • Argentina flag Argentina
    • Bolivia flag Bolivia
    • Brazil flag Brazil
    • Chile flag Chile
    • Colombia flag Colombia
    • Ecuador flag Ecuador
    • French Guiana flag French Guiana
    • Guyana flag Guyana
    • Paraguay flag Paraguay
    • Peru flag Peru
    • Suriname flag Suriname
    • Uruguay flag Uruguay
    • Venezuela flag Venezuela

Get a Quote | HGG Cutting Services

Privacy Policy*
Newsletter

Get the brochure | HGG Profiling Equipment

Privacy Policy*
Newsletter